Foam is a very broad topic. The type of foam impacts the performance of the mattress, so let’s look at the different types and what they bring to a mattress.
This is a plastic polymer that was first chemically engineered in 1937 by Dr. Otto Bayer. It predates the completely viscoelastic memory foam invention by almost 30 years, but polyurethane itself is perhaps the main ingredient in the latter generations of memory foam. Polyurethane is comprised of groups of urethane. It is made by combining diisocyanates and polyols. A gaseous carbon dioxide is used as the blowing agent in polyurethane and the blowing agent is just the substance that is used to develop the cell structure of the foam. In closed-cell polyurethane foam, certain gases are trapped in the bubble-like cells which increases the rigidity of the mattress and will reduce the breathability of the mattress. The open and closed-cell structure of polyurethane has an important impact on its properties. A mattress that uses the simple PU with additives is the Simba Hybrid mattress. The composition of polyurethane mattresses usually means that it doesn’t offer sufficient support, especially in the softer variations of polyurethane which would be using an open-cell structure.
This is basically just viscoelastic polyurethane foam. The manufacturing process for memory foam is similar to that of polyurethane because it is just an evolutionary step up in that process. A key difference is that in the production of memory foam, other chemicals are mixed in with the polyurethane which affects the density and adaptability of the mattress and brings about its trademark qualities. Memory foam has a long and rich history with its invention coming in 1966 because of the work of Charles Yost and its usage initially being for the seating of astronauts in spacecrafts. Due to its viscoelasticity memory foam excels at absorbing pressure and providing comfort. The slow conforming behavior of memory foam comes down to four effects which is the network effect, the pneumatic effect, the adhesive effect and the relaxation effect. These work in tandem, so that the mattress doesn’t abruptly spring back without shaping, but rather fits around your body, molding itself according to the pressure. A great ambassador for memory foam is the Emma original mattress. It has layers that compliment the qualities of the memory foam and could improve your sleep.
Just as memory foam is a modification of polyurethane, gel foam is a modification of memory foam. The upgrade comes in how it deals with heat. Memory foam tends to have an issue with heat retention which comes with warm temperatures being attributable to the contouring qualities of the mattresses. However gel foam excels at cooling because of a gel bead technology that allows heat to be absorbed and energy to be transferred, so sleep isn’t disturbed by an irritating level of warmth. This is also crucial because sleep is only achieved when our body drops down to a certain temperature and gel foam ensures that happens. To learn more about gel foam technology check out the link. If you were interested in the qualities that memory foam brings, with the pressure-relief, cushioning and softness, but were concerned with its heat retention problems, then gel foam poses as a potential answer. Of course, though, since it is a specially structured technology, the costs of gel foam mattresses are higher than memory foam which plays a part when you consider what mattress to go for.
The manufacturing process for convoluted foam is the same for polyfoam because of the polyurethane production. However, after the chemical reaction has occurred, at the point where the mixture has been whipped up and it is hot and in a liquid form, it is poured into a patterned matrix of egg-crate-shaped molds as opposed to a flat one used for traditional memory foams. This results in the mattress foam coming out with this shape. Though the mound-like protrusions with the inverse dips do offer pressure relief, the foam tends to not be firm enough to be used as a single structure for a mattress. That is why many manufacturers opt to use convoluted foam as a comfort layer instead with a supportive structure beneath it which complements its responsive qualities. The composition of the foam gives it an edge over mattresses with a flat surface in terms of airflow.
This is a very heavy foam due to its density. This puts it at the firmer end of the scale for its firmness. Its density sits at 2.2lbs per cubic foot. As for its firmness, it will tend to have an IFD of about 41-47. To put that in comprehensible terms the IFD of a car seat is usually about 40-50 and a mattress that has an IFD of over 16 is considered to have a high level of firmness. The IFD is an important measurement in the foam mattress department as it helps you see if a mattress is too soft or too hard for you. To learn more about what IFD is and how it is used to measure the firmness of a mattress, check out the link. Evlon foam is found a lot in high-quality sofas which gives them a sturdiness to withstand constant movement or multiple seated persons. A prominent quality of Evlon foam is that it has very quick responsiveness. Therefore it will bounce back from its deformation with a rapid springiness instead of having a slow conforming melting-like transition like the memory foam. As a result, Evlon foam will not provide the pressure relief and high level of comfort that traditional and enhanced memory foam mattresses will have. If you are looking for a mattress with softness and viscoelastic qualities, then Evlon likely isn’t for you. Yet, its density and firmness give it a durability that results in it typically having a reasonably long lifespan. Though it does not perform well for comfort, it does for support.
This is a variation of polyurethane foam, with a high density. Yet its firmness is about medium, so they offer a balance of support and pressure alleviation. Instead of being constructed with holes like traditional second-generation memory foam, they are produced with bubbles. These bubbles are filled with air and when they are subjected to pressure, the air does not leave them, but is displaced within the bubble, which allows compression to occur. When the pressure is stopped, the air within the bubble reverts back from its displaced position and brings the mattress it is used in back to its neutral shape. Reflex foam is often used in orthopaedic mattresses which offer back pain relief. The reason for this is because the air-filled bubbles allow for specific compression and conformity for areas of the body where pressure is greater than other parts and this significantly alleviates discomfort experienced in the back and keeps the spine neutrally aligned. For those who need spinal support and back pain relief, Reflex is likely the very solution. The Simba Hybrid is an excellent example of a mattress that uses reflex foam.
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